Black maillon

At PS Stage, we understand that every detail counts when it comes to putting on a high-level event or concert. As leaders in the supply of stage and theater equipment, we know that the safety, resistance and reliability of our structures are fundamental to the success of any production. Today we are going to talk about an essential, but often underestimated, component: the maillon.

Whether you're hanging lights, setting up aerial structures, or securing heavy items, maillons are that small piece that can make the difference between a safe event and one full of risks. Below, we explain everything you need to know about maillons, their types and how to choose the most suitable one for your project.

What is a maillon and why is it so important?

A maillon is a metal connector in the shape of a ring or link that allows different elements to be joined in a structure. It is an essential piece in installations that require strong and safe joints, such as rigging equipment, lighting systems and event structures. The key to the maillon is in its simple but effective design: it can support heavy loads and distribute them evenly, guaranteeing the stability of the installation.

You may be interested in the anchor points, hoists or the steel safety cables.

In the world of events and concerts, maillons are essential because they allow components to be connected and adjusted in a short time, without compromising security. From holding a projector to assembling hanging structures, they are true backstage heroes.

Types of maillons: Find the perfect one for your project

There are several types of maillons, each one designed to fulfill a specific function. Choosing the right one is essential to ensure that your installation is safe and efficient. Here we explain the most common ones:

1. Standard maillon (D-shaped)

The standard maillon, also known as the D-shaped maillon, is the most common and versatile. It has an oval shape with an opening that is closed by a threaded nut.

• Main uses: Connection of cables, chains and suspension systems.
• Advantages: Great load capacity and easy opening and closing. Its design allows the load to be distributed evenly.
• Ideal for: Assembly of stages and basic structures.

2. Maillon triangular

The triangular maillon, as its name indicates, is shaped like a triangle. It is perfect for applications where non-displacement connections are needed.

• Main uses: Hanging lights, connecting elements with different angles or securing equipment that needs extra stability.
• Advantages: Ideal for distributing loads at three points and avoiding slipping.
• Ideal for: Lighting and sound systems.

3. Maillon ovalado

The oval maillon has a closed and symmetrical design that makes it perfect for connections that require uniform weight distribution.

• Main uses: Rigging, holding heavy elements and chain joints.
• Advantages: Provides greater stability and is suitable for dynamic loads.
• Ideal for: Hanging systems and aerial structures.

4. Maillon rápido (Quick Link)

The quick maillon is a variant that allows even faster assembly and disassembly thanks to its carabiner-type closure.

• Main uses: Temporary or adjustable joints in rigging equipment.
• Advantages: Easy to use, ideal for installations that require constant adjustments.
• Ideal for: Temporary assemblies and elements that move between different configurations.

5. Maillon with security lock

This type of maillon includes an additional closure system to ensure that it does not open accidentally.

• Main uses: Critical connections that require maximum security, such as the suspension of heavy equipment.
• Advantages: Maximum reliability and resistance.
• Ideal for: Large stages and complex productions.

Materials of the maillons: Maximum durability and resistance

At PS Stage, we work with only the best materials to ensure that our maillons withstand the demands of the entertainment world. The most common materials include:

1. Galvanized steel

Galvanized steel is ideal for installations that will not be exposed to extreme conditions. It is durable and economical, perfect for general applications.

2. Stainless steel

If you are looking for maximum resistance to corrosion, stainless steel is your best option. It is ideal for outdoor events or in places with high humidity.

3. Aluminum alloys

Aluminum maillons are light but strong, perfect for applications where weight is an important factor, such as mobile aerial structures.

How to choose the right maillon for your project

Selecting the correct maillon may seem simple, but there are several factors you should consider to ensure it works perfectly in your installation:

1. Load capacity

Make sure the maillon can support the total weight of the elements it is going to connect. Always check the manufacturer's specifications and keep a safety margin in mind.

2. Connection type

Consider what type of elements you are going to join together. For example, for chains, an oval maillon may be ideal, while for cables a D-shaped maillon is more efficient.

3. Material

Choose a material that adapts to the environment where you will use the maillon. If you are going to work outdoors, opt for stainless steel or galvanized.

4. Frequency of use

If you need to mount and dismount frequently, quick mails are the best option. For permanent installations, a standard or locking maillon is more recommended.

5. Compatibility

Make sure that the maillon is compatible with the diameter of the chains, cables or elements you are going to connect.

Advantages of maillons in events and stages

In our experience, maillones offer multiple advantages that make them an essential piece for any event:

1. Security: They provide stable and reliable connections, essential in setting up scenarios.
2. Versatility: They adapt to a wide variety of applications, from rigging to mobile structures.
3. Durability: Made with high quality materials, the maillons resist wear and extreme conditions.
4. Ease of use: They are easy to install and adjust, which saves time in assembly and disassembly.
5. Economic savings: Their high durability makes them a long-term investment.

Why choose PS Stage for your maillons

At PS Stage, we are more than an event equipment store: we are your partners in the success of your productions. We have a selection of maillons that combines quality, resistance and versatility, backed by our experience in the industry.

• Complete catalog: From standard maillons to models with security lock.
• Premium materials: We work with stainless steel, galvanized and aluminum alloys of the highest quality.
• Expert advice: Our team is here to help you select the perfect maillon for your project.
• Fast shipping: We know that time is key, that is why we guarantee an agile and efficient service.

If you are interested in equipment for events and concerts you may also be interested in visiting our stage platforms section, Truss or our stage accessories